TECHNICAL CAPABILITIES IN DETAIL
Comprehensive technical specifications and capabilities of our core SiC processing technologies
High-temperature electric furnace smelting technology
Advanced high-temperature electric furnace systems operating at temperatures exceeding 2,500°C. Our proprietary smelting process ensures optimal crystal formation and minimal impurity incorporation. Precision temperature control systems maintain thermal stability within ±5°C, enabling consistent material quality across production batches.
Key Features & Specifications
- Temperature range: 2,200°C - 2,800°C
- Real-time thermal monitoring and control
- Energy-efficient heating elements
- Automated atmosphere control systems
Crystal crushing control process
Specialized mechanical crushing technology designed to preserve crystal structure integrity while achieving desired particle size distributions. Our multi-stage crushing process minimizes crystal lattice damage and ensures uniform particle morphology, critical for downstream applications.
Key Features & Specifications
- Multi-stage crushing optimization
- Minimal crystal structure damage
- Consistent particle morphology
- Contamination-free processing environment
Precise screening and particle size control
State-of-the-art screening technology utilizing advanced vibration systems and precision mesh configurations. We achieve tight particle size distributions with D50 tolerances of ±2μm, ensuring material consistency for demanding applications in semiconductors and advanced ceramics.
Key Features & Specifications
- Precision mesh systems: 10μm - 500μm
- Automated particle size analysis
- Real-time distribution monitoring
- ISO-certified quality standards
Strict chemical composition testing
Comprehensive analytical testing using ICP-MS, XRF, and LECO analysis systems to verify chemical purity and detect trace impurities down to ppb levels. Every production batch undergoes rigorous testing to ensure compliance with international semiconductor-grade specifications.
Key Features & Specifications
- ICP-MS for trace element analysis
- Carbon and oxygen content measurement
- Heavy metal detection (< 1 ppm)
- Full COA documentation for each batch
Multi-dimensional morphology and purity monitoring
Advanced characterization using SEM, TEM, and laser diffraction systems to analyze particle morphology, crystal structure, and purity. Our multi-dimensional analysis ensures material performance consistency and identifies potential quality issues before shipment.
Key Features & Specifications
- SEM/TEM morphology analysis
- XRD crystal structure verification
- Laser particle size distribution
- Surface area and porosity testing
Complete production batch management system
Fully integrated digital traceability system tracking every production parameter from raw material reception to final product shipment. Our ERP-based system ensures complete batch-to-batch consistency and enables rapid quality issue resolution with full material genealogy.
Key Features & Specifications
- End-to-end digital traceability
- Real-time production monitoring
- Automated quality documentation
- Compliance with ISO 9001 and IATF 16949